EPS Recycling Enters the "Hot Melting Era"

In today’s era of growing environmental awareness and resource recycling, the foam densifier has become a key piece of equipment in EPS recycling, offering an efficient and eco-friendly solution for waste foam processing.


The working principle of the foam densifier is based on the thermoplastic nature of EPS and similar materials. When heated to a certain temperature, these foams soften and melt. The machine precisely controls the temperature and time to quickly soften the material, then uses mechanical pressure to compress it into high-density blocks or ingots. This process transforms bulky foam into compact, easy-to-transport material, significantly improving the efficiency of EPS recycling.

Compared with traditional methods, the foam densifier offers clear advantages: it handles large volumes in a short time, saving labor and processing costs; and it compresses foam to a fraction of its original volume, greatly reducing storage and transportation expenses. For example, foam that once required multiple trips to transport can now be shipped in a single load after densification, improving logistics efficiency.


More importantly, the compressed foam blocks can be used as recycled raw materials for further processing, enabling efficient resource circulation. Whether in packaging, construction, or logistics, the foam densifier effectively processes waste EPS, supporting various EPS recycling applications.

The advantages of the EPS hot melting machine are significant. First, it greatly improves the efficiency of EPS recycling. Traditional foam recycling methods are often inefficient, while the foam densifier can process large volumes of waste foam in a short time, saving both labor and time. Second, the volume of foam is greatly reduced after melting—compressed to a fraction of its original size—substantially lowering storage and transportation costs.


From an environmental perspective, foam materials are difficult to degrade naturally, and improper disposal can lead to soil and water pollution. Hot melting recycling not only reduces landfill pressure but also lowers the consumption of raw materials, supporting green development goals.

As a leading recycling company, INTCO Recycling actively promotes EPS recycling worldwide. By applying foam densifiers on a large scale, it processes tens of thousands of tons of EPS waste annually and transforms it into recycled products such as picture frames and decorative materials—setting a strong example for resource circularity.



INFOS